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Thermal Spray Coating Services
Ultra High Velocity (UHV) Coatings
HVOF Coatings
Plasma Flame Spray Coatings
Twin Wire Arc Coatings
Fusion Bonded Coatings
Wire Metallizing
Coating Materials
Ceramic Coatings
Carbide Coatings
Hardface Alloy Coating
Metal Coatings
Machining and Grinding Services
Machining Services
Grinding Services
Specialty Services
All Categories
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Thermal Spray Coating Services
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Wire Metallizing
Wire Metallizing Spray Coating Services
Our wire metallizing services are used for applying coatings restricted to those materials that can be drawn into a wire, such as zinc, bronze, and aluminum. Primarily employed for restoring part dimensions, this technique can also be used for corrosion protection with zinc and aluminum coatings. Offering considerably superior corrosion protection as compared to paint, wire metallizing can increase the life of your components by up to 30 percent. The wire metallizing process is used in the surface treatment of ODs, irregular, and flat surfaces. Our multi-spindle application method allows us to handle high volume production runs. Wire metallizing is performed both manually and through robots at our facility.
We also offer additional finishing operations, including machining, diamond grinding, and superfinishing. Surface roughness as low as 5 RMS can be created in our superfinishing process. Our inspection procedures include mechanical, thermal, and corrosion testing of all coated components.
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Specifications
Field Services
We complement our production facility with the addition of on-site thermal spray coating capabilities. With over (10) years experience in field services.
Our capabilities have matured to include:
Portable Blasting Equipment
Dust Collection Equipment
Rotating Equipment
Rotating & Traversing Equipment
Portable Process Coating Equipment
but NOT limited to...
To insure your project is completed to the highest level of production quality while still on site.
Field Services exclude finish machining
Capabilities
Prototyping
Thermal Spray Coating
Robotic / Automated Production
Testing and Inspection
Field Services
Secondary Services
Diamond Grinding
Machining
Superfinishing
Available Materials
Metals
And More
Lead Times
2-4 Weeks Typical
Same Day, Next Day, (1) Week Premium Services Available
Part Quantities
Prototype to Production
Part Dimensions (max/min as applicable)
7 FT OD x 30 FT in Length
Field Services Available
XY 6 FT x 12 FT
Surface Finish
As low as 5-RMS (for example)
Bond Strength
In excess of 12,000 PSI Available (for example)
Minimum Surface Thickness Available
0.030” (for example)
Equipment List
12E Spray Gun
K Machines Production Systems
Application Capabilities
Hand Spray
High Production Multi-Spindle Applications
Robotic Controlled
Testing Capabilities
Corrosion Testing
Mechanical Testing
Thermal Testing
Applications
Corrosion Protection
Electrical Contacts
EMI/RFI Shielding
Exposed Outdoor Structure Protection
Journal and Bearing Repair and Buildup
Roll Resurfacing
And Others
Industries Served
Fluid Handling
Material Handling
Military / Government Projects
Power Generation
Printing
Pulp & Paper
Refineries
Steel
And More